Product Design stage makes use of cad modeling to determine the aesthetics,usability, marketability and molding capability of the product. Our team of expert designers creates and executes design solutions towards problems of engineering, marketing, brand development and sales.
A well-done 3D model is an invaluable tool for communicating the value of your product with investors. Manufacturing and design features are very important in designing a good product. A good product can be manufactured when there is a healthy balance between its design and engineering. Our aim is to design products with strong emphasis on ergonomics and aesthetics which helps our clients save manufacturing costs and also gain quality products. Our expert 3D modelers are available to work on projects of any size. Our design and modeling services are completely adaptable to the specific needs of your project. We work with everyone from large corporate clients to individual entrepreneurs and inventors.
Product design encompasses all phases of product development, from the earliest stages of conceptualization, through the start of volume production, ensuring that the product is optimized in all respects. We work closely with outside specialists such as electronics engineers, circuit board manufacturers, sheet metal fabricators, welders, metal platters, mold makers and plastics molding firms to assure that each component of a design is valid, and that the development of the product is well coordinated.
Our aim is to design products with strong emphasis on ergonomics and aesthetics which helps our clients save manufacturing costs and also gain quality products.
Manufacturing is the most important and time consuming stage of product development.Mold development process starts with a thorough examination of the product, considering features, requirements and how the product is intended to perform. We then develop a mold that best answers these requirements, optimizing quality, cost and time to market.Our expert mold designers optimize mold design while taking into consideration factors such as the material gate, part ejection, surface finish, mold cooling, side cores, steel types, number of cavities and double injection,engineering changes and then convert existing molds to produce new parts.
Our team of highly qualified expert tool designers and machinists deliver these services with perfection.???
CARBON CAD has the expertise to provide following services:
Plastic Mold design
Extraction/splitting of core, cavity, sliders, angular cores, core pins and other details as per mold design.
Plastic mold flow analysis.
Most of the industries require building new design from existing sample or prototype.Using reverse engineering technology modifications can be made to existing model with losing its original essence.
Traditional measurement instruments such as vernier calipers, screw gauge etc cannot be used to reverse engineer complex surfaces. Reverse engineering process uses 3d scanner to gather 3d scanned data and generate a CAD model from a physical object that may have complex or freeform shape. Although this scan data provides a built shape (a shrinkwrap model), we specialize in creating models that match original as-designed features - even parametric ones.Our reverse engineering process outputs files in 3 major categories.
Technology available for reverse engineering:
Point cloud data using 3d scanner
Curve data using CMM.
Reverse engineering services includes:
Design a new part to fit to a legacy part
Accurately model complex surfaces
Redesign a part without manufacturing defects
Carbon Cad uses rapid prototyping tools and 3d Printing facilities so that your product can be ready for initial production in just a matter of days. With industrial designers that understand rapid manufacturing and 3D printing technologies, it's never been easier to go from design to implementation.
We understand the importance of high quality prototypes. Sometimes even Cad rendered 3d models and technical drawings are unable to convey the amount of information that a physical prototype can.Prototypes range from very rough block models that show size and shape to accurate, fully representative models. We provide accurate physical prototypes for a variety of products ranging from packaging items to mechanical assembly as well as minute plastic parts. Whether you're looking for appearance of models or functionality of parts, rapid prototyping solutions can provide solutions to such requirements.
Our prototyping capabilities include:
CNC machined prototype
Selective Laser Sintering (SLS)
Fused Deposition Modeling (FDM)
Metal fabricated prototype.
Hand mockup can also be availed but depends on the complexity of the design.